KleenOil India, a producer of industrial oil filtration methods, has helped to considerably improve the product quality of cold rolling sheets for its steel business client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual circulate technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a conventional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was insufficient and significant problems have been occurring with the standard of its finished merchandise.
An ECL is used inside the metal trade to assist clean and strip the surface of the metal sheet of rolling mud by using an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning chilly rolled metal than standard cleaning processes, the instability of the chemical substances can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety within these circumstances, its effectiveness may be significantly lowered, resulting in contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline answer was nonetheless heavily saturated with dust particles and was suffering from an unstable PH level that combined were leading to vital rusting through the course of resulting in scratching of the ultimate product.
Filtramag+ provides fantastic particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination downside. The effectivity of the filtration depends on the magnetic material sort, size of the magnet, magnetic power and likewise the fluid move dynamics. A low strength magnet or minimal publicity to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is essential not solely to make use of the proper product for the process in question, however the larger stage of answer safety offers further advantages, together with prolonging the lifespan of the pump as well as a reduction in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination in this utility within the alkaline solution from 400mg/m2 to just 30mg/m2 by removing the nice mud particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India explained: “The magnetic roller was not offering enough protection to the fluid in this utility, and it highlights the importance of selecting the proper technique of magnetic protection. Due to the fine particles circulating inside the alkaline resolution, vital rusting was being created during the ECL course of that was inflicting harm to the metal sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our consumer as its capability to take away even the finest particles from fluids would considerably improve the issues that the enterprise was going through. By putting in the Filtramag+, our client was immediately provided higher levels of safety towards the injury that were being caused by the contaminated resolution. We work often with Eclipse Magnetics high-performance products and all the time see important, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient for use with materials which have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow expertise guaranteeing that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As เกจวัดแรงดันแก๊สหุงต้ม of the set up, the company is no longer suffering from broken completed components, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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